There are a few guides online for re-trimming your door cards but no-one has attempted to re-trim a standard pre-94 NA door card to fit 95/93 LE speaker covers. So after a couple of weeks of planning and buying parts, I’ve finally made my very own vintage-retro doors.
Estimated Time: An afternoon – weekend.
- Spray Adhesive Glue
- Staple Gun
- Hex nuts and bolts
Step 1. Buy some vinyl/fabric of your liking. I got 56inch by 32 inch from eBay. This covered both panels with the diamonds going horizontally across the door with enough vinyl to spare.
Step 2. Remove the armrest, door cup and door handle.
Step 3. Remove the door card from the door. I have a standard 91, so the speaker covers were a separate piece to the door card itself. Just pop out the tabs with your fingers. I found it easiest starting from the corners with the speaker covers. Here is a photo of the door without the door card. You can use this as a general reference as to where the tabs are located. Just run your fingers across the edge and you should be able to feel where the tabs are.
Step 4. Remove the screws and staples that attaches the door bolsters from the door card
Step 5. Place the door card on the back side of the vinyl and with a sharpie, mark out the size of the door card. This will be used as a reference for you to cut. Because I have a 91 and the speaker covers are a separate piece, I traced both of them as if they were attached so that when I install them back on, they would look like a single piece.
Step 6. Cut out the vinyl, spray on some adhesive and place the door card and speaker panel on. Remember to remove the paper and metal mesh from the speaker panel. At this point, the only thing holding the speaker panel to the door card is the vinyl. So to help with rigidity, I used some hot glue to help strengthen the two pieces.
Step 7. Just staple around the edges. I found that instead of trying to mimic the factory cut, it is better to leave extra fabric so you can use one hand to pull the vinyl tort, and then use your other hand to staple it into the fiberboard. Once firmly stapled and attached, just cut off the excess.
Step 8. Cut out holes for the speakers and door cup/handle. Next, align the 93/95 LE speaker cover on the vinyl and mark out the holes where they attach on the door card. Then with a drill, drill through the door card/original speaker cover . Then with some hex bolts and nuts, tighten them to your new door card.
Step 9. Reattach the door bolsters. Installation is just the reverse of removal.
Step 10. Enjoy your new retro door card!